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The following describe some of the modifications and problems I encountered while 
fitting garrett GT25R turbo chargers. These turbos differ in one major aspect
in that they have ball bearings instead of journal bearings. Claimed spool up is quicker 
because the bearings offer less friction resistance, the geometry for the turbine wheels 
and compressor wheels are improved too. Also, because they have ball 
bearings, they need less oil for lubrication, which in turn means the oil feed is restricted,
which also means less chance of seal leakage........a major problem I've seen in 
almost every LC/LO........smokey exhaust at tickover. I'm not saying now that these are 
the magic answer, but it was time to try something different.

      T25 Turbo strip down and compare with refurb  kit  updated 16/01/07

1.   Flange modification updated 30/08/05

2.   Fitting to mount rig

3.   Turbine Flange to down pipe updated 30/08/05

4.   Turbine Flange gaskets  

5.   Dry fit on car  updated 10/02/06

6.   Waste gate actuators  updated 07/03/06

7.   Standard turbo port match. added 30/08/05

8.   Dump Valve  updated 07/03/06

9.   Down pipes  updated 19/02/06

10. Turbo oil drain pipes  added 07/03/06

11. Oil feed pipes added 08/03/06

12. Final (maybe) assembly pics added 08/03/06

13. Some early results added 08/04/06

14. More results Dyno Sept06 added 17/09/06

 

So what are the turbo's currently fitted ?

2 Garrett T25's

Part numbers:
TB2544 (Garrett#) 452038-0001 (Lotus Part Number) P530.4021.851AF
TB2545 (Garrett#) 452039-0001 (Lotus Part Number) P530.4021.852AF

Looking at http://www.melett.com/  data sheets provides:-

 

I always thought that each turbo was mechanically the same, just the clocking positions were different.

Some of the housing/cover part numbers differ too, but I'm not convinced they really are physically different.

Tech specs for the GT25R:-

http://www.turbobygarrett.com/turbobygarrett/images/catalog/Turbochargers/gt25_pdfs/GT2554R_471171_3.pdf

 

Std T25 compressor map

A rough rule of thumb, for each 9.5 - 10.5bhp we need 1lb/min of air flow.
This equates for 377bhp, 18.85lb/min each turbo. (using 10bhp per 1lb/min air flow)
I think (because I don't know for sure !) that looking at the maps the GT25R has a little 
more capacity in reserve than the T25 the top end of it's range, to get 430bhp then air 
flow needs to increase to around 21.5lb/min

 

GT25R compressor map

 

 

Melett Turbo refurb kits, click here to see what parts come in the kit.

 

 

GT25R

 
 
T25 exhaust manifold flange with gasket
 

 

GT25R flange with t25 flange gasket

 

 

 

 

 

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